Applications

The biggest challenge in enhanced heavy oil recovery is getting the oil to flow in the reservoir because of its high viscosity.

Most enhanced heavy oil recovery technologies, such as water, polymer, CO2 or solvent flooding aren't commercially viable because they’re either too costly or only moderately effective.

Decor

GERI’s Direct Contact Steam Generation (DCSG) technology is designed to improve heavy oil recovery by combining multiple, proven EOR mechanisms that address both the properties of the oil and of the reservoir. GERI’s DCSG increases oil displacement and recovery by:

  1. Reducing oil viscosity by adding heat.

  2. Reducing oil viscosity by dissolving CO₂.

  3. Re-pressurizing the reservoir and replenishing its drive mechanism by injecting non-condensable flue gases.

  4. Reducing heat loss to the overburden by creating an insulating blanket of non-condensable flue gases at the top of the reservoir.

  5. Improving sweep efficiency with simultaneous gas override and water underride sweep.

GERI’s portable DCSG co-injector can be deployed in a variety of different applications. The ideal application for a heavy oil field depends on reservoir properties, existing infrastructure, and customer needs.

Cyclic Injection: Steam with Flue Gases

GERI’s co-injector performs an enhanced version of Cyclic Steam Stimulation (CSS), adding heat while also rapidly re-pressurizing the reservoir by co-injecting flue gases.

Steam and flue gases are injected into a well for weeks to months, followed by a brief soaking period, and then the same well is converted into a producing well to produce the stimulated oil.

CSS with flue gases is an ideal solution for depleted heavy oil wells with nearly any wellbore design (multilateral, horizontal, vertical) placed comfortably above a formation water leg.

  • Maximum focused heat and pressure support
  • Short duration and quick results (within weeks after stimulation)
  • Broad applicability
  • Low greenhouse gas emissions

Cyclic Injection: Hot Water with Flue Gases

Cyclic hot water with flue gas stimulation is a cost-effective solution for enhancing recovery in depleted heavy oil wells with nearly any wellbore design (multilateral, horizontal, vertical, thermal, or non-thermal cased) placed comfortably above a formation water leg.

In particular, it is a unique solution for reservoirs susceptible to damage due to fresh-water sensitive clays. Produced water is much cheaper than using boiler quality water and offers additional savings where water disposal costs are high.

  • Focused heat and pressure support
  • Large cost savings using produced water
  • Lower wellbore conversion costs (due to lower temperatures)
  • Suitable for fresh-water sensitive reservoirs  
  • Short duration and quick results (within weeks after stimulation)
  • Broad applicability
  • No fresh water supply environmental concerns
  • Low greenhouse gas emissions

Flooding: Steam with Flue Gases

Steam flooding with flue gases offers the ultimate solution for enhancing depleted heavy oil fields drilled with a suitable line-drive or spot pattern.  

Maximum heat and gas rates are injected into a well and oil is produced from offsetting wells. Optimal sweep efficiency is achieved by steam and gas working together to scour residual oil left behind from primary production. As steam migrates along the top of the reservoir, it condenses further away from the injection well, releasing the heat of condensation, further improving sweep efficiency. 

  • Maximum heat and pressure delivery
  • Flue gas insulates the overburden
  • Optimal sweep efficiency
  • Fewer well conversions (vs cyclic projects)
  • Low greenhouse gas emissions

Flooding: Hot Water with Flue Gases

Hot water flooding with flue gas is a cost-effective solution for enhancing recovery in depleted heavy oil wells with nearly any wellbore design (multilateral, horizontal, vertical, thermal, or non-thermal cased) placed comfortably above a formation water leg.

In particular, it is a unique solution for reservoirs susceptible to damage due to fresh-water sensitive clays. Produced water is much cheaper than using boiler quality water and offers additional savings where water disposal costs are high.

  • Quicker and greater oil recovery vs. cold-water flooding
  • Large cost savings using produced water
  • Lower wellbore conversion costs, due to lower temperatures
  • Fewer well conversions (vs cyclic projects)
  • Suitable for fresh-water sensitive reservoirs
  • No fresh water supply environmental concerns
  • Low greenhouse gas emissions

Gas Over Bitumen (GOB) Re-pressurization and Heating

Within Alberta, a large resource of pressure depleted Gas-Over-Bitumen (GOB) reservoirs remain inactive due to a lack of economic recovery methods. Innovative recovery pilots have attempted to prove economic recovery of the oil (e.g. gas-cap fire flood, straight flue gas injection, and electrical conductive heating), without larger scale follow-up development.  

Because of the extremely high viscosity of bitumen, and generally low reservoir pressure, adding heat and re-pressurization are essential to recovering the oil. GERI’s co-injector delivers temperature and pressure with low greenhouse gases and offers operational benefits to previous GOB pilot projects.

  • Solves the challenge of GOB by adding both heat and pressure
  • Longer duration projects minimize impact of fixed move-in/move-out costs. 
  • Low pressure injection results in minimal energy requirements and greenhouse gas impact
  • Stratification of gas and liquid by gravity provides maximal flue gas retention in the reservoir
  • Low greenhouse gas solution to bitumen recovery

Late-Stage Steam Assisted Gravity Drainage Assist (SAGD)

Increasingly, thermal SAGD operations are co-injecting non-condensable gases (NCGs) into SAGD reservoirs for pressure maintenance, and to insulate the steam chamber from the overburden. 

GERI co-injects NCGs (N2 and CO2), along with steam, as an alternative to injecting costly natural gas, offering a large cost saving opportunity to SAGD operators. The NCG injection stream is 85% N2, which is less soluble in bitumen than natural gas. This allows the N2 to migrate to the top of the reservoir without being dissolved into the oil, resulting in greater retention of injected gases in the reservoir.

  • Quickly increases pressure of SAGD reservoir
  • Large cost savings by substituting expensive natural gas injection with N2 and CO2
  • Deployable directly on well pads, eliminating the need for steam injection pipelines
  • N2 is less soluble in oil than natural gas, resulting in greater NCG retention in the reservoir
  • Low greenhouse gas emission steam generation